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Solving Pallet Size Challenges in Warehousing with KOOI® ReachForks

Many companies work with a variety of pallet sizes and configurations, which presents a logistical challenge for forklift operations. Using fixed-length forks can lead to pallet and product damage, and more critically, to inefficient loading/unloading processes and potential safety hazards. Traditional methods like fork markings or improvised pallet-stopping are common, but they fail to optimize the loading and unloading process effectively.

In industries like automotive, furniture, and food processing, where multiple pallet sizes are the norm, the risk of using forks with inappropriate lengths is real. Forks that are too long can protrude dangerously, risking damage to goods and, even worse, causing accidents. This inefficiency in handling pallets not only hampers productivity but also poses a significant safety risk for warehouse staff. In addition, the ability to adjust fork lengths is also highly suitable for handling two pallets simultaneously, so that here too, the forklift can be used more efficiently.

Meijer Handling Solutions B.V. offers an innovative solution to this problem. The telescopic KOOI® ReachForks allow for adjustable lengths, enabling compatibility with the size of various pallets. The KOOI® Fork Positioning System further enhances this adaptability. It includes digital sensors for “intelligent fork positioning” and a companion app for recording different pallet sizes. When extended, the forks automatically adjust to the optimal length for each specific pallet, ensuring safe, efficient handling without the risk of protruding forks or pallet damage.

By reducing inefficiencies and improving safety, this solution offers companies a way to streamline their warehousing operations while minimizing product damage and operational downtime. The KOOI® ReachForks help optimize storage capacity and overall workflow, contributing to a more efficient and cost-effective material handling process.

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