The Challenge of Variable Product Dimensions in Manufacturing: The furniture industry cannot do without extendable forks

Manufacturers of doors, cabinets, kitchens, furniture, and similar products ๐—ณ๐—ฎ๐—ฐ๐—ฒ ๐—ฐ๐—ต๐—ฎ๐—น๐—น๐—ฒ๐—ป๐—ด๐—ฒ๐˜€ ๐˜„๐—ถ๐˜๐—ต ๐˜ƒ๐—ฎ๐—ฟ๐˜†๐—ถ๐—ป๐—ด ๐—ฝ๐—ฟ๐—ผ๐—ฑ๐˜‚๐—ฐ๐˜ ๐—ฑ๐—ถ๐—บ๐—ฒ๐—ป๐˜€๐—ถ๐—ผ๐—ป๐˜€. Due to different pallet sizes, they ๐—ฐ๐—ฎ๐—ปโ€™๐˜ ๐—ฟ๐—ฒ๐—น๐˜† ๐—ผ๐—ป ๐—ณ๐—ผ๐—ฟ๐—ธ๐—น๐—ถ๐—ณ๐˜ ๐—ณ๐—ผ๐—ฟ๐—ธ๐˜€ ๐—ผ๐—ณ ๐—ฎ ๐˜€๐˜๐—ฎ๐—ป๐—ฑ๐—ฎ๐—ฟ๐—ฑ ๐—น๐—ฒ๐—ป๐—ด๐˜๐—ต.

๐—ฆ๐˜๐—ฎ๐—ป๐—ฑ๐—ฎ๐—ฟ๐—ฑ ๐—ณ๐—ผ๐—ฟ๐—ธ๐˜€ ๐—ฎ๐—ฟ๐—ฒ ๐—ผ๐—ณ๐˜๐—ฒ๐—ป ๐—ฒ๐—ถ๐˜๐—ต๐—ฒ๐—ฟ ๐˜๐—ผ๐—ผ ๐˜€๐—ต๐—ผ๐—ฟ๐˜ ๐—ผ๐—ฟ ๐˜๐—ผ๐—ผ ๐—น๐—ผ๐—ป๐—ด. If the forks are too long, they protrude beyond the back of the load, risking damage to the products or pallets behind. Conversely, if the forks are too short, the load becomes unbalanced, leading to pallets breaking and contents falling off.

Such damage leads to both direct and indirect costs. These ๐—ฐ๐—ผ๐˜€๐˜๐˜€ ๐—ถ๐—ป๐—ฐ๐—น๐˜‚๐—ฑ๐—ฒ, ๐—ณ๐—ผ๐—ฟ ๐—ฒ๐˜…๐—ฎ๐—บ๐—ฝ๐—น๐—ฒ:

โœ…Returning damaged pallets or products to the packaging department.
โœ…Replacing damaged items.
โœ…Preparing damage reports, taking photos, etc.
โœ…Maintaining accurate inventory records.
โœ…Notifying customers about issues.

These issues result in additional costs (in terms of time) for the forklift operator and require extra time-consuming tasks from other staff members, ultimately costing more money.

๐—ง๐—ฒ๐—น๐—ฒ๐˜€๐—ฐ๐—ผ๐—ฝ๐—ถ๐—ฐ ๐—ณ๐—ผ๐—ฟ๐—ธ๐—น๐—ถ๐—ณ๐˜ ๐—ณ๐—ผ๐—ฟ๐—ธ๐˜€, ๐˜„๐—ถ๐˜๐—ต ๐—ผ๐˜ƒ๐—ฒ๐—ฟ ๐Ÿฐ๐Ÿฌ ๐˜†๐—ฒ๐—ฎ๐—ฟ๐˜€ ๐—ผ๐—ณ ๐—ฒ๐˜…๐—ฝ๐—ฒ๐—ฟ๐—ถ๐—ฒ๐—ป๐—ฐ๐—ฒ ๐—ฎ๐—ป๐—ฑ ๐—บ๐—ผ๐—ฟ๐—ฒ ๐˜๐—ต๐—ฎ๐—ป ๐Ÿญ๐Ÿฌ๐Ÿฌ,๐Ÿฌ๐Ÿฌ๐Ÿฌ ๐—ž๐—ข๐—ข๐—œยฎ ๐—ฅ๐—ฒ๐—ฎ๐—ฐ๐—ต๐—™๐—ผ๐—ฟ๐—ธ๐˜€ ๐—ฝ๐—ฟ๐—ผ๐—ฑ๐˜‚๐—ฐ๐—ฒ๐—ฑ, ๐—พ๐˜‚๐—ถ๐—ฐ๐—ธ๐—น๐˜† ๐—ฝ๐—ฎ๐˜† ๐—ณ๐—ผ๐—ฟ ๐˜๐—ต๐—ฒ๐—บ๐˜€๐—ฒ๐—น๐˜ƒ๐—ฒ๐˜€. ๐—ง๐—ต๐—ฒ๐˜€๐—ฒ ๐—ณ๐—ผ๐—ฟ๐—ธ๐—น๐—ถ๐—ณ๐˜ ๐—ฎ๐˜๐˜๐—ฎ๐—ฐ๐—ต๐—บ๐—ฒ๐—ป๐˜๐˜€ ๐—ต๐—ฎ๐˜ƒ๐—ฒ ๐—ฏ๐—ฒ๐—ฒ๐—ป ๐—ฝ๐—ฟ๐—ผ๐˜ƒ๐—ฒ๐—ป ๐˜๐—ผ ๐—ฒ๐—ป๐—ต๐—ฎ๐—ป๐—ฐ๐—ฒ ๐—ฒ๐—ณ๐—ณ๐—ถ๐—ฐ๐—ถ๐—ฒ๐—ป๐—ฐ๐˜† ๐—ฎ๐—ป๐—ฑ ๐—ฟ๐—ฒ๐—ฑ๐˜‚๐—ฐ๐—ฒ ๐—ฐ๐—ผ๐˜€๐˜๐˜€.

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