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IMPROVE FORKLIFT ACCURACY AND REDUCE PRODUCT / PALLET DAMAGE RISK WITH LINE LASER SYSTEMS

Working with forklifts in warehouses, especially in high-bay racking systems, requires precision and safety. One of the biggest challenges for forklift operators is accurately approaching and positioning pallets at high elevations. This can not only be time-consuming but also dangerous if loads are improperly picked up or stacked. This is where the KOOI® Laser comes in—a revolutionary guidance system that significantly improves the safety and precision of forklift operations

With the KOOI® Laser guidance system, the driver can easily position the forks, even at great heights. The laser projects a precise light beam onto the pallet, allowing the driver to see exactly where the forks are going. This enables faster and safer pallet handling, which is especially useful in busy warehouses where time and efficiency are essential.

 

Green vs. Red Laser Light: What’s the Difference?

When choosing laser light for forklifts, the color of the light is crucial. The two most commonly used colors are Green and Red, each with its specific advantages:

Green Laser Light:

– More visible in bright environments: Green light is up to five times more visible to the human eye than red light, especially in well-lit environments. This means the green laser beam is easier to see in brightly lit warehouses or when there’s significant sunlight.

– Better visibility over long distances: Green laser light retains its brightness over longer distances, making it ideal for warehouses with high-bay racking. Forklift operators can easily see the green laser beam, even when working at high elevations, improving accuracy when picking up loads.

 

Red Laser Light:

– Suitable for darker environments: Red laser light is more visible in low-light settings, such as warehouses with dim lighting or during evening hours. It is also a more cost-effective option compared to green lasers.

– Effective for shorter distances: While red light is less visible over long distances or in bright light, it remains effective for applications at lower heights or when working with pallets close to the ground.

 

The Difference Between Class 1 and Class 2 Lasers for Forklifts

In warehouse use, the main differences lie in safety standards and the risk of eye damage. Here’s an overview:

 

Class 1 Laser:

– Safety: Class 1 lasers are considered completely safe for direct eye contact under all reasonable use conditions, including prolonged exposure. This means the risk of eye damage is minimal, even if someone looks directly into the laser beam.

– Application: These lasers are often used in environments where safety is a priority and regular direct contact with the laser beam may occur, such as in automated systems or positioning lasers on forklifts. They are ideal for warehouses where many employees work close to the forklift.

 

Class 2 Laser

Safety: Class 2 lasers emit a bit more power than Class 1, which can cause temporary flash blindness if someone stares directly at the beam, especially for prolonged periods. However, Class 2 lasers are still generally safe because of the natural blink reflex (closing the eyes or looking away from a bright light source).

Application: Class 2 lasers are suitable for situations where brief exposure to the beam might occur. They’re often used in applications where there’s minimal chance of people staring directly into the laser, like when forklift operators are primarily alone in their workspace or at higher elevations.

Summary

  • Class 1: Safer, suitable for high-traffic areas where frequent eye contact with the laser might occur.
  • Class 2: Still safe with minimal risk but requires caution around direct exposure, better suited for controlled environments with limited exposure.

For warehouse applications, Class 1 lasers are often preferred for safety, especially where forklifts are used near other workers.

 

Specifications:

Housing: Stainless Steel

ISO standard: Laser Class 1, ISO 60825

Laser color : Green

Ingress Protection: IP67

Service life: 30.000 hours

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Overview Features and options
  • Improved user convenience with red laser light for indoor use.
  • Excellent positioning of forklift forks relative to pallet pockets.
  • Reduces damage to goods and pallets.
  • Speeds up the pallet handling process.
  • Laser protected by solid housing.
  • Safe to use.
  • Laser safety class 1M with green laser light for outdoor use.
  • Operating temperature: -10°C to 60°C / 14°F to 140°F.
  • Horizontal viewing angle of 120 degrees.
  • Energy supplied via wiring.

The advantages of using the KOOI® Laser

Increased Safety

A line laser provides precise visual alignment, reducing the risk of damaging goods and pallets, preventing accidents, and aiding accurate fork positioning, especially in low-light conditions. This visual aid can be used for applications like cross-docking and Euro pallet handling.

Time Saving

A line laser for forklift forks streamlines pallet handling by providing precise visual alignment, reducing the need for manual adjustments, and minimizing handling errors. This efficiency speeds up operations, saving significant time in loading and unloading processes.

Forklift / Truck Driver's Satisfaction

The manual extension forks can be extended by simply moving the release lever on the front of the nose sideways. No loose parts need to be locked (secured) so no assembly time is lost.

Frequently asked questions about the KOOI® Laser

How does a line laser improve forklift accuracy

A line laser provides precise visual alignment, allowing operators to accurately position fork tips into pallet pockets, reducing the risk of damaging products and pallets.

What are the benefits of using a line laser for indoor forklift operations?

For indoor use, a red line laser enhances user convenience, improves positioning accuracy, and speeds up the pallet handling process by reducing the need for manual adjustments. A green line laser is most used outside because of a better visibility for daylight.

How does a line laser contribute to increased productivity?

By improving the accuracy of fork positioning, a line laser speeds up pallet handling, allowing more work to be completed in less time, thereby increasing overall productivity.

Can a line laser help reduce operational costs?

Yes, by enhancing efficiency and reducing damage to goods and equipment, a line laser helps shorten turnaround times, which can save on labor costs, energy consumption, and maintenance expenses.

Is a line laser effective in low-light conditions?

Yes, a line laser is particularly useful in low-light conditions, providing clear visual guidance for accurate fork positioning, which enhances safety and efficiency.

What are the features of a line laser for outdoor use?

For outdoor use, a line laser typically features a green laser light, operates within temperatures of -10°C to 60°C, has a horizontal viewing angle of 120 degrees, and is powered by wiring.

How does a line laser aid inexperienced forklift operators?

A line laser supports inexperienced operators by providing clear visual cues for fork positioning, reducing the learning curve, and minimizing handling errors, thus enhancing overall operational safety and efficiency.

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