Wooden pallets are not allowed in production environments where food, medicines, and other products must be manufactured under strict hygienic conditions. The value of these products is often relatively high, and the packaging must not be damaged, as this can lead to rejection and damage to the producer’s reputation.
By placing the products on slip sheets with a hygienic pallet as the base during production, they can be pulled as a complete package from one pallet to another upon leaving the production area. The stationary KOOI® Pull Installation has a horizontally moving clamp installation that secures the slip sheet and drags the goods from one pallet to the other. Since no parts of the pallet exchange device touch the packaging, the products can be transferred between pallets without any damage.
Workplace safety is crucial. The Stationary Pull Installation is equipped with a warning buzzer and flashing light and can be fitted with various additional safety features, such as a safety light curtain.
Pallet exchanges are completed within 30 seconds. Depending on the configuration, loading and unloading can be done with a forklift or pallet trucks. Manual handling is not required with horizontal pallet exchange machines.
Pallet exchange machines can perform various tasks, such as switching from plastic to wooden pallets. Customers might prefer specific pallets for better handling in the warehouse or choose sturdier pallets for added durability. This approach significantly reduces the risk of damage.
The pallet exchange machine can be operated using a remote control from the forklift cabin, eliminating the need to leave the forklift. Since goods are moved horizontally on a platform, pallet handling can be fully automated with a forklift, making the machine very safe.
Goods need to be placed on a slip-sheet during production, which incurs additional costs. However, this method ensures that during pallet exchanges, goods are not pushed or come into contact with anything that could potentially cause damage.
KOOI® pallet transfer machines have a proven track record and are designed to minimize the risk of malfunctions or downtime, ensuring consistent operation within the production process. Downtime and damage result in significant costs.
A pallet changing machine is a piece of equipment designed to transfer goods from one pallet to another without manual lifting. This process is commonly required for hygiene reasons, when moving goods into a different storage area, or when shipping goods internationally where different pallet standards may apply. The KOOI® Pallet Changing Machines safely and efficiently switches the goods from a wooden, plastic, or metal pallet onto another pallet type while minimizing the risk of damage to the goods. Pallet changers are used in various industries, including pharmaceutical, food, and manufacturing, to improve efficiency, ensure safety, and maintain product hygiene during the handling and shipping processes.
Meijer Handling Solutions manufactures two different principles of pallet changing: units that allow the load to be switched between pallets horizontally, and machines that rotates the load, the co-called Pallet-Inverters. Each principle has its advantages and disadvantages.
The Stationary Pull Installation is mainly designed to the pharmaceutical and healthcare industry and a stainless steel version is one of the options we can offer. Stainless steel is essential in pharmaceutical manufacturing for example due to its non-porous nature, preventing bacteria buildup and ensuring hygiene. Its corrosion resistance allows for regular cleaning with strong disinfectants, while its durability ensures long-term reliability under harsh conditions, making it cost-effective. Additionally, its chemical stability prevents medication contamination. The material’s smooth surface further facilitates easy cleaning and sanitation, upholding stringent industry standards.
The speed of changing pallets refers to the rate at which the unit operates during the actual pallet swap. The handling speed also depends on the type (model), such as horizontal pallet changing machines and pallet inverters. Additionally, the speed can vary depending on the goods being transferred from one pallet to another. Generally, a horizontal pallet changing machine is twice as fast as a pallet inverter, which means approximately 30 seconds to a minute for an inverter.
The type of slipsheet to be chosen with the pallet transfer machine depends on many factors including size of load, weight and where the load will eventually be shipped to due to moisture absorption with cardboard slipsheets may be the case. Reuse of slipsheets can also play a role in the implementation process.
Regular maintenance includes inspecting moving parts, checking hydraulic systems, lubricating components, and ensuring sensors and control systems are functioning correctly. Following the manufacturer’s maintenance schedule is crucial for optimal performance and longevity.
Yes, many pallet-changing machines are equipped with features to handle delicate or unstable loads carefully, using adjustable clamps, pressure settings, and smooth handling mechanisms to prevent damage.
Harmsen Forklifts has been a trusted name in the northern part of North Holland since 1975. Their product range primarily includes Hyster and Still forklifts, as well as Cesab pallet trucks. With nearly 50 years of experience, Harmsen knows exactly what its customers need, enabling end-users to operate forklifts more efficiently. On the same premises […]
Read moreIt’s often challenging to compare two different products that aim to deliver the same functionality. For instance, consider companies that need to handle 𝘃𝗮𝗿𝗶𝗼𝘂𝘀 𝘁𝘆𝗽𝗲𝘀 𝗼𝗳 𝗽𝗮𝗹𝗹𝗲𝘁𝘀 and 𝗿𝗲𝗾𝘂𝗶𝗿𝗲 𝗲𝘅𝘁𝗲𝗻𝗱𝗲𝗱 𝗳𝗼𝗿𝗸 𝗹𝗲𝗻𝗴𝘁𝗵𝘀. This extra length is often necessary for businesses dealing with diverse pallets, such as 3PL or Cross-Docking companies, paper/cardboard manufacturers, furniture producers, and […]
Read moreLoading and unloading Flexible Intermediate Bulk Containers (FIBCs) from shipping containers can be challenging. However, with the innovative KOOI® RollerForks from Meijer Handling Solutions, this process becomes more efficient, safer, and cost-effective. 𝗪𝗵𝘆 𝗖𝗵𝗼𝗼𝘀𝗲 𝗞𝗢𝗢𝗜® 𝗥𝗼𝗹𝗹𝗲𝗿𝗙𝗼𝗿𝗸𝘀? – 𝗣𝗮𝗹𝗹𝗲𝘁𝗹𝗲𝘀𝘀 𝗢𝗽𝗲𝗿𝗮𝘁𝗶𝗼𝗻𝘀: By using slipsheets instead of traditional pallets, container load capacity is increased, and transport costs are […]
Read moreThe KOOI® Pallet Exchangers fully comply with all CE standards, including a flashing light with sound signals, remote control, and, depending on the model, a safety curtain. All machines also have a safety circuit CAT3/Pld as standard.
The correct application of safety measures (fencing, light grids, etc.), whether supplied by Meijer Handling Solutions or not, in relation to the requirements set out in the European Machinery Directive and/or the Work Equipment Directive, is the responsibility of the customer and/or user.
The customer and/or user must ensure that the machine or installation produced by Meijer Handling Solutions, including safety measures, complies with the requirements of the European Machinery Directive or the Work Equipment Directive and any applicable European standards.
If you have any questions about the above, we can assist you with our knowledge of the relevant regulations and standards.
The ISO standards are primarily committed to quality, reliability, and precision within various industrial processes. A company adhering to these ISO standards demonstrates its dedication to maintaining high-quality management systems, ensuring robustness in forklift fork manufacturing, and precise contamination control in hydraulic fluids. Such compliance underscores the company's focus on delivering products and services that meet rigorous international benchmarks, improving operational efficiency, minimizing errors, and enhancing customer satisfaction. This commitment not only sets the company apart in terms of product reliability and safety but also reflects its ongoing investment in technological advancements and continuous improvement.
