Wooden pallets are not allowed in production environments where food, medicines, and other products must be manufactured under strict hygienic conditions. The value of these products is often relatively high, and the packaging must not be damaged, as this can lead to rejection and damage to the producer’s reputation.
By placing the products on slip sheets with a hygienic pallet as the base during production, they can be pulled as a complete package from one pallet to another upon leaving the production area. The stationary KOOI® Pull Installation has a horizontally moving clamp installation that secures the slip sheet and drags the goods from one pallet to the other. Since no parts of the pallet exchange device touch the packaging, the products can be transferred between pallets without any damage.
Workplace safety is crucial. The Stationary Pull Installation is equipped with a warning buzzer and flashing light and can be fitted with various additional safety features, such as a safety light curtain.
Pallet exchanges are completed within 30 seconds. Depending on the configuration, loading and unloading can be done with a forklift or pallet trucks. Manual handling is not required with horizontal pallet exchange machines.
Pallet exchange machines can perform various tasks, such as switching from plastic to wooden pallets. Customers might prefer specific pallets for better handling in the warehouse or choose sturdier pallets for added durability. This approach significantly reduces the risk of damage.
The pallet exchange machine can be operated using a remote control from the forklift cabin, eliminating the need to leave the forklift. Since goods are moved horizontally on a platform, pallet handling can be fully automated with a forklift, making the machine very safe.
Goods need to be placed on a slip-sheet during production, which incurs additional costs. However, this method ensures that during pallet exchanges, goods are not pushed or come into contact with anything that could potentially cause damage.
KOOI® pallet transfer machines have a proven track record and are designed to minimize the risk of malfunctions or downtime, ensuring consistent operation within the production process. Downtime and damage result in significant costs.
A pallet changing machine is a piece of equipment designed to transfer goods from one pallet to another without manual lifting. This process is commonly required for hygiene reasons, when moving goods into a different storage area, or when shipping goods internationally where different pallet standards may apply. The KOOI® Pallet Changing Machines safely and efficiently switches the goods from a wooden, plastic, or metal pallet onto another pallet type while minimizing the risk of damage to the goods. Pallet changers are used in various industries, including pharmaceutical, food, and manufacturing, to improve efficiency, ensure safety, and maintain product hygiene during the handling and shipping processes.
Meijer Handling Solutions manufactures two different principles of pallet changing: units that allow the load to be switched between pallets horizontally, and machines that rotates the load, the co-called Pallet-Inverters. Each principle has its advantages and disadvantages.
The Stationary Pull Installation is mainly designed to the pharmaceutical and healthcare industry and a stainless steel version is one of the options we can offer. Stainless steel is essential in pharmaceutical manufacturing for example due to its non-porous nature, preventing bacteria buildup and ensuring hygiene. Its corrosion resistance allows for regular cleaning with strong disinfectants, while its durability ensures long-term reliability under harsh conditions, making it cost-effective. Additionally, its chemical stability prevents medication contamination. The material’s smooth surface further facilitates easy cleaning and sanitation, upholding stringent industry standards.
The speed of changing pallets refers to the rate at which the unit operates during the actual pallet swap. The handling speed also depends on the type (model), such as horizontal pallet changing machines and pallet inverters. Additionally, the speed can vary depending on the goods being transferred from one pallet to another. Generally, a horizontal pallet changing machine is twice as fast as a pallet inverter, which means approximately 30 seconds to a minute for an inverter.
The type of slipsheet to be chosen with the pallet transfer machine depends on many factors including size of load, weight and where the load will eventually be shipped to due to moisture absorption with cardboard slipsheets may be the case. Reuse of slipsheets can also play a role in the implementation process.
Regular maintenance includes inspecting moving parts, checking hydraulic systems, lubricating components, and ensuring sensors and control systems are functioning correctly. Following the manufacturer’s maintenance schedule is crucial for optimal performance and longevity.
Yes, many pallet-changing machines are equipped with features to handle delicate or unstable loads carefully, using adjustable clamps, pressure settings, and smooth handling mechanisms to prevent damage.
The KOOI® 𝗘𝘅𝘁𝗲𝗻𝘀𝗶𝗼𝗻 ReachForks are designed to 𝗽𝗿𝗲𝘃𝗲𝗻𝘁 𝗱𝗮𝗺𝗮𝗴𝗲 and 𝗽𝗿𝗼𝘃𝗶𝗱𝗲 𝗮𝗱𝗲𝗾𝘂𝗮𝘁𝗲 𝘀𝘂𝗽𝗽𝗼𝗿𝘁 for pallets when the operator needs to handle various pallets using the same forklift. 𝗦𝘁𝗮𝗻𝗱𝗮𝗿𝗱 𝗳𝗼𝗿𝗸𝗹𝗶𝗳𝘁 𝗳𝗼𝗿𝗸𝘀 𝗮𝗿𝗲 𝗼𝗳𝘁𝗲𝗻 𝗲𝗶𝘁𝗵𝗲𝗿 𝘁𝗼𝗼 𝘀𝗵𝗼𝗿𝘁 𝗼𝗿 𝘁𝗼𝗼 𝗹𝗼𝗻𝗴, such as when 𝗵𝗮𝗻𝗱𝗹𝗶𝗻𝗴 𝗘𝘂𝗿𝗼-𝗽𝗮𝗹𝗹𝗲𝘁𝘀 that measure 1200×800 mm. Standard forks typically have a length of 1150 […]
Read moreWe are thrilled to welcome Bauke Triemstra as our new Production Manager and George Pars as a Technical Specialist to our team! Bauke Triemstra joins us as 𝗣𝗿𝗼𝗱𝘂𝗰𝘁𝗶𝗼𝗻 𝗠𝗮𝗻𝗮𝗴𝗲𝗿, bringing a strong background in process optimization and team leadership. He is dedicated to ensuring that 𝗽𝗿𝗼𝗱𝘂𝗰𝘁𝗶𝗼𝗻 𝗮𝗻𝗱 𝗹𝗼𝗴𝗶𝘀𝘁𝗶𝗰𝘀 𝗽𝗿𝗼𝗰𝗲𝘀𝘀𝗲𝘀 𝗿𝘂𝗻 𝘀𝗺𝗼𝗼𝘁𝗵𝗹𝘆 𝗮𝗻𝗱 𝗲𝗳𝗳𝗶𝗰𝗶𝗲𝗻𝘁𝗹𝘆, with a […]
Read more𝗕𝗬𝗡𝗧 𝗛𝗼𝘂𝘁𝘀𝗸𝗲𝗹𝗲𝘁𝗯𝗼𝘂𝘄, part of Bruinsma Bouwbedrijf, is a specialist in 𝘁𝗶𝗺𝗯𝗲𝗿 𝗳𝗿𝗮𝗺𝗲 𝗰𝗼𝗻𝘀𝘁𝗿𝘂𝗰𝘁𝗶𝗼𝗻 and has recently invested in a four-way electric Combilift CB40E with KOOI® ReachForks. This combination of a forklift and 𝗥𝗲𝗮𝗰𝗵𝗙𝗼𝗿𝗸𝘀 𝗽𝗿𝗼𝘃𝗶𝗱𝗲𝘀 BYNT with the 𝗳𝗹𝗲𝘅𝗶𝗯𝗶𝗹𝗶𝘁𝘆 essential for 𝗲𝗳𝗳𝗶𝗰𝗶𝗲𝗻𝘁𝗹𝘆 and 𝘀𝗮𝗳𝗲𝗹𝘆 𝗵𝗮𝗻𝗱𝗹𝗶𝗻𝗴 large and wide construction elements. “With these 𝗵𝘆𝗱𝗿𝗮𝘂𝗹𝗶𝗰 𝗲𝘅𝘁𝗲𝗻𝗱𝗮𝗯𝗹𝗲 𝗳𝗼𝗿𝗸𝘀, we […]
Read moreThe KOOI® Pallet Exchangers fully comply with all CE standards, including a flashing light with sound signals, remote control, and, depending on the model, a safety curtain. All machines also have a safety circuit CAT3/Pld as standard.
The correct application of safety measures (fencing, light grids, etc.), whether supplied by Meijer Handling Solutions or not, in relation to the requirements set out in the European Machinery Directive and/or the Work Equipment Directive, is the responsibility of the customer and/or user.
The customer and/or user must ensure that the machine or installation produced by Meijer Handling Solutions, including safety measures, complies with the requirements of the European Machinery Directive or the Work Equipment Directive and any applicable European standards.
If you have any questions about the above, we can assist you with our knowledge of the relevant regulations and standards.
The ISO standards are primarily committed to quality, reliability, and precision within various industrial processes. A company adhering to these ISO standards demonstrates its dedication to maintaining high-quality management systems, ensuring robustness in forklift fork manufacturing, and precise contamination control in hydraulic fluids. Such compliance underscores the company's focus on delivering products and services that meet rigorous international benchmarks, improving operational efficiency, minimizing errors, and enhancing customer satisfaction. This commitment not only sets the company apart in terms of product reliability and safety but also reflects its ongoing investment in technological advancements and continuous improvement.
