Wooden pallets are not allowed in production environments where food, medicines, and other products must be manufactured under strict hygienic conditions. The value of these products is often relatively high, and the packaging must not be damaged, as this can lead to rejection and damage to the producer’s reputation.
By placing the products on slip sheets with a hygienic pallet as the base during production, they can be pulled as a complete package from one pallet to another upon leaving the production area. The stationary KOOI® Pull Installation has a horizontally moving clamp installation that secures the slip sheet and drags the goods from one pallet to the other. Since no parts of the pallet exchange device touch the packaging, the products can be transferred between pallets without any damage.
Workplace safety is crucial. The Stationary Pull Installation is equipped with a warning buzzer and flashing light and can be fitted with various additional safety features, such as a safety light curtain.
Pallet exchanges are completed within 30 seconds. Depending on the configuration, loading and unloading can be done with a forklift or pallet trucks. Manual handling is not required with horizontal pallet exchange machines.
Pallet exchange machines can perform various tasks, such as switching from plastic to wooden pallets. Customers might prefer specific pallets for better handling in the warehouse or choose sturdier pallets for added durability. This approach significantly reduces the risk of damage.
The pallet exchange machine can be operated using a remote control from the forklift cabin, eliminating the need to leave the forklift. Since goods are moved horizontally on a platform, pallet handling can be fully automated with a forklift, making the machine very safe.
Goods need to be placed on a slip-sheet during production, which incurs additional costs. However, this method ensures that during pallet exchanges, goods are not pushed or come into contact with anything that could potentially cause damage.
KOOI® pallet transfer machines have a proven track record and are designed to minimize the risk of malfunctions or downtime, ensuring consistent operation within the production process. Downtime and damage result in significant costs.
A pallet changing machine is a piece of equipment designed to transfer goods from one pallet to another without manual lifting. This process is commonly required for hygiene reasons, when moving goods into a different storage area, or when shipping goods internationally where different pallet standards may apply. The KOOI® Pallet Changing Machines safely and efficiently switches the goods from a wooden, plastic, or metal pallet onto another pallet type while minimizing the risk of damage to the goods. Pallet changers are used in various industries, including pharmaceutical, food, and manufacturing, to improve efficiency, ensure safety, and maintain product hygiene during the handling and shipping processes.
Meijer Handling Solutions manufactures two different principles of pallet changing: units that allow the load to be switched between pallets horizontally, and machines that rotates the load, the co-called Pallet-Inverters. Each principle has its advantages and disadvantages.
The Stationary Pull Installation is mainly designed to the pharmaceutical and healthcare industry and a stainless steel version is one of the options we can offer. Stainless steel is essential in pharmaceutical manufacturing for example due to its non-porous nature, preventing bacteria buildup and ensuring hygiene. Its corrosion resistance allows for regular cleaning with strong disinfectants, while its durability ensures long-term reliability under harsh conditions, making it cost-effective. Additionally, its chemical stability prevents medication contamination. The material’s smooth surface further facilitates easy cleaning and sanitation, upholding stringent industry standards.
The speed of changing pallets refers to the rate at which the unit operates during the actual pallet swap. The handling speed also depends on the type (model), such as horizontal pallet changing machines and pallet inverters. Additionally, the speed can vary depending on the goods being transferred from one pallet to another. Generally, a horizontal pallet changing machine is twice as fast as a pallet inverter, which means approximately 30 seconds to a minute for an inverter.
The type of slipsheet to be chosen with the pallet transfer machine depends on many factors including size of load, weight and where the load will eventually be shipped to due to moisture absorption with cardboard slipsheets may be the case. Reuse of slipsheets can also play a role in the implementation process.
Regular maintenance includes inspecting moving parts, checking hydraulic systems, lubricating components, and ensuring sensors and control systems are functioning correctly. Following the manufacturer’s maintenance schedule is crucial for optimal performance and longevity.
Yes, many pallet-changing machines are equipped with features to handle delicate or unstable loads carefully, using adjustable clamps, pressure settings, and smooth handling mechanisms to prevent damage.
Boost Forklift Performance with KOOI® ReachForks and Regular Maintenance. At 𝗠𝗲𝗶𝗷𝗲𝗿 𝗚𝗿𝗼𝘂𝗽, we believe that maintaining the highest standards of efficiency and safety in our operations is key to our success. A crucial part of this commitment is the careful 𝗺𝗮𝗶𝗻𝘁𝗲𝗻𝗮𝗻𝗰𝗲 of our 𝗳𝗼𝗿𝗸𝗹𝗶𝗳𝘁 𝗳𝗹𝗲𝗲𝘁, expertly managed 𝗯𝘆 𝗧𝗼𝘆𝗼𝘁𝗮 Material Handling Netherlands. We are fortunate […]
Read more𝗪𝗵𝗲𝗻 𝗿𝗼𝘁𝗮𝘁𝗶𝗻𝗴 𝗶𝘀 𝗻𝗼𝘁 𝗽𝗼𝘀𝘀𝗶𝗯𝗹𝗲 𝘄𝗵𝗲𝗻 𝗰𝗵𝗮𝗻𝗴𝗶𝗻𝗴 𝗽𝗮𝗹𝗹𝗲𝘁𝘀. Reasons for 𝗰𝗵𝗮𝗻𝗴𝗶𝗻𝗴 𝗴𝗼𝗼𝗱𝘀 𝗳𝗿𝗼𝗺 𝗼𝗻𝗲 𝗽𝗮𝗹𝗹𝗲𝘁 𝘁𝗼 𝗮𝗻𝗼𝘁𝗵𝗲𝗿 include meeting hygiene standards, complying with international shipping requirements, reducing manual handling to prevent injuries, and using suitable pallets for specific storage systems. Additionally, 𝘀𝘄𝗶𝘁𝗰𝗵𝗶𝗻𝗴 𝘁𝗼 𝗹𝗶𝗴𝗵𝘁𝗲𝗿 𝗼𝗿 𝗺𝗼𝗿𝗲 𝗱𝘂𝗿𝗮𝗯𝗹𝗲 𝗽𝗮𝗹𝗹𝗲𝘁𝘀 can reduce shipping costs and enhance supply […]
Read more𝗞𝗢𝗢𝗜® 𝗥𝗲𝗮𝗰𝗵𝗙𝗼𝗿𝗸𝘀 𝗳𝗼𝗿 𝗮 𝗦𝗵𝗼𝗿𝘁𝗲𝗿 𝗧𝘂𝗿𝗻𝗶𝗻𝗴 𝗥𝗮𝗱𝗶𝘂𝘀 𝗮𝗻𝗱 𝗕𝗲𝘁𝘁𝗲𝗿 𝗘𝗳𝗳𝗶𝗰𝗶𝗲𝗻𝗰𝘆. The longer the 𝘀𝘁𝗮𝗻𝗱𝗮𝗿𝗱 𝗳𝗼𝗿𝗸𝗹𝗶𝗳𝘁 𝗳𝗼𝗿𝗸𝘀, the 𝗹𝗮𝗿𝗴𝗲𝗿 𝘁𝗵𝗲 𝗶𝗻𝘀𝗲𝗿𝘁𝗶𝗼𝗻 𝘁𝘂𝗿𝗻𝗶𝗻𝗴 𝗿𝗮𝗱𝗶𝘂𝘀 becomes. This is entirely true, but if 𝘆𝗼𝘂 𝗰𝗮𝗻 𝘀𝗵𝗼𝗿𝘁𝗲𝗻 𝘁𝗵𝗲 𝘁𝘂𝗿𝗻𝗶𝗻𝗴 𝗿𝗮𝗱𝗶𝘂𝘀, you can prevent pallet damage. 𝗟𝗼𝗻𝗴𝗲𝗿 𝗳𝗼𝗿𝗸𝘀 make it easier to 𝗵𝗶𝘁 𝘁𝗵𝗲 𝘀𝗶𝗱𝗲𝘀 𝗼𝗳 𝘁𝗵𝗲 𝗽𝗮𝗹𝗹𝗲𝘁, 𝗰𝗮𝘂𝘀𝗶𝗻𝗴 𝗱𝗮𝗺𝗮𝗴𝗲 to […]
Read moreThe KOOI® Pallet Exchangers fully comply with all CE standards, including a flashing light with sound signals, remote control, and, depending on the model, a safety curtain. All machines also have a safety circuit CAT3/Pld as standard.
The correct application of safety measures (fencing, light grids, etc.), whether supplied by Meijer Handling Solutions or not, in relation to the requirements set out in the European Machinery Directive and/or the Work Equipment Directive, is the responsibility of the customer and/or user.
The customer and/or user must ensure that the machine or installation produced by Meijer Handling Solutions, including safety measures, complies with the requirements of the European Machinery Directive or the Work Equipment Directive and any applicable European standards.
If you have any questions about the above, we can assist you with our knowledge of the relevant regulations and standards.
The ISO standards are primarily committed to quality, reliability, and precision within various industrial processes. A company adhering to these ISO standards demonstrates its dedication to maintaining high-quality management systems, ensuring robustness in forklift fork manufacturing, and precise contamination control in hydraulic fluids. Such compliance underscores the company's focus on delivering products and services that meet rigorous international benchmarks, improving operational efficiency, minimizing errors, and enhancing customer satisfaction. This commitment not only sets the company apart in terms of product reliability and safety but also reflects its ongoing investment in technological advancements and continuous improvement.
